Combining 2D Vision Guidance with Integrated Distance Measurement — In One Compact Device

In high-volume automobile production, every second counts — and every millimeter matters. One of the most demanding tasks on the line is removing body parts like car doors from load carriers. The robot doing this job needs to know exactly where the part is, how far away it is, and how to approach it safely, all without slowing down the process.

That's where the SensoPart VISOR® Robotic +Z comes in.

The Problem: Variable Distances and Reflective Surfaces

Picking parts from load carriers isn't as straightforward as it sounds. As components are removed one by one, the distance between the sensor and the remaining parts changes with every cycle. Traditional 2D vision sensors can tell a robot where something is in the X-Y plane, but they struggle to account for that changing depth — the Z-axis.

On top of that, automotive body parts are typically metallic and highly reflective, making them notoriously difficult for optical sensors to detect reliably.

The Solution: 2D Vision + Distance Measurement in a Single Device

The VISOR® Robotic +Z solves both challenges by integrating a high-performance 2D vision sensor with a built-in laser distance sensor — all in one compact housing. There's no need to mount a separate distance sensor on the robot arm or manage additional wiring and calibration. Everything works together seamlessly.

The integrated projection laser measures distances precisely across a working range of 150 mm to 2500 mm, and the VISOR® Robotic evaluates that depth data in real time, transmitting exact position coordinates directly to the robot controller.

Why This Matters for Your Production Line

The benefits are immediate and measurable:

Faster cycle times — With accurate Z-distance data available from the very first approach, the robot can move directly to the pickup position without cautious, time-consuming search movements. No risk of collision means no need for slow, incremental approaches.

Higher precision — The combination of 2D part location and integrated distance measurement gives the robot the full picture it needs to grip components accurately every time, reducing rejects and rework.

Broad working range — At 150–2500 mm, the VISOR® Robotic +Z handles a wide variety of load carrier depths and part configurations without hardware changes.

Compact, robot-mountable design — The sensor is optimized for direct mounting on the robot gripper, keeping the end-of-arm tooling streamlined and lightweight.

Seamless integration — The VISOR® Robotic +Z connects easily to robotic systems from all leading manufacturers, so it fits into your existing automation architecture with minimal engineering effort.

Beyond Automotive: Where Else Does This Apply?

While this application highlights automotive body part handling, the same technology is a natural fit for any pick-and-place operation where part depth varies — think bin picking, depalletizing, machine tending, or assembly feeding in industries ranging from electronics to consumer goods.

Shop the VISOR® Robotic +Z

We carry two models to fit your application requirements:

• VISOR® V20 Robotic +Z Advanced — Red illumination, medium FOV, motorized focus, LAN connectivity, target laser, and distance measurement from 150–2500 mm. A powerful option for straightforward vision-guided robotic picking tasks.

• VISOR® V20 Robotic +Z Professional — All the capabilities of the Advanced model, plus the Professional-tier feature set for more complex applications requiring additional detection tools and flexibility.

Ready to See It in Action?

If you're dealing with variable-depth picking challenges, reflective parts, or looking to cut cycle times on your robotic handling stations, the VISOR® Robotic +Z is worth a closer look.

Contact us today for a demo, application consultation, or to discuss how SensoPart vision-guided robotics solutions can improve your line performance.

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