Heavy Duty Stopper Cylinders

SMC heavy duty stopper cylinders stop pallets gently with a roller lever and a built-in shock absorber whose resistance is set with an adjustment dial. Automation Distribution carries the RS2H in 50, 63, and 80mm bore and the RSH in 20 and 32mm bore, both flange mounted, with resin or carbon steel rollers and lock, cancel cap, and lever detection switch options.

Choose the series by pallet weight, then the options. Replacing an RSH 50 to 80mm, RS1H, or RSA? RS2H is the SMC replacement. Jump to the series comparison, options, part number guide, discontinued series, or FAQ.

RS2H vs RSH Comparison

Size from pallet weight, transfer speed, and conveyor friction using SMC's operating range charts. In SMC's examples, a 300 kg pallet at 20 m/min (friction coefficient 0.1) calls for the RS2H 63mm bore, and a 10 kg pallet at 10 m/min (friction coefficient 0.1) falls in the RSH 20mm range.

SpecificationRS2HRSH
Bore and standard stroke50mm: 30mm
63mm: 30mm
80mm: 40mm
20mm: 15mm
32mm: 20mm
Operating range (SMC charts)Up to 1,000 kgUp to 80 kg
Weight1.70, 2.78, 4.96 kg0.41, 0.75 kg
PortRc, NPT (TN), G (TF): 1/8 on 50mm, 1/4 on 63 and 80mm. Flange side or axial (A) piping.20mm: M5 only
32mm: Rc, NPT (TN), G (TF) 1/8
Roller lever directionFour positions in 90 degree steps32mm: 90 degree steps. 20mm: reversible 180 degrees.
Auto switchesD-M9, D-A9, D-P3DWA on three sidesD-M9 and D-Z7/Z80 (D-A9 cannot be mounted)
Both seriesFlange mounting. Lever with built-in shock absorber, resistance set by adjustment dial. Resin (L) or carbon steel (M) roller. Double acting, double acting spring, or single acting spring extend. Built-in magnet standard. Max operating pressure 1.0 MPa, proof 1.5 MPa, -10 to 60°C (no freezing).

Options and When to Use Them

CodeOptionUse It When
DLock mechanismPallets are light enough to rebound off the shock absorber spring.
CCancel capSome pallets must pass. The cap holds the lever horizontal.
SLever detection switchThe PLC needs a signal that the pallet reached the stop position. An OMRON proximity switch turns on when the lever stands erect.

Options combine in the order D, C, S, for example -DCS. With a lock mechanism, do not let a pallet strike the roller while the lever is locked, and lower the cylinder before moving pallets by hand.

Reading an RS2H or RSH Part Number

Example: RS2H80-40DM-D with an auto switch suffix such as -M9BW

SegmentMeaning
RS2H80Series and bore. A port code can follow: TN (NPT) or TF (G); RS2H can add A for axial piping.
40Stroke (fixed by bore)
DAction: D double acting, B double acting spring type, T single acting spring extend
MRoller material: L resin, M carbon steel
-DOptions D, C, S in that order. On RS2H, a P, Q, or R after the options sets the lever position relative to the port.
-M9BWAuto switch model, lead length (none 0.5m, M 1m, L 3m, Z 5m), and S for one switch. With no switch, the cylinder still has a built-in magnet.

Installation and Ordering Notes

  • Conveyor height: set the conveyor between the upper and lower limit positions shown on SMC's dimension drawings, and allow for the 0 to +1.4mm stroke tolerance.
  • Mounting from the lever side: RSH needs a 48mm hole (20mm bore) or 63mm hole (32mm bore), with a mounting base no thicker than 8mm or 9mm. RS2H mounting base thickness is limited to 10, 15, and 18mm for 50, 63, and 80mm bore.
  • Shock absorber adjustment: start at the maximum resistance setting and work down until the pallet stops without impact or bounce. Recheck periodically, since resistance can change with temperature and wear.
  • Environment: keep water, cutting oil, and dust off the shock absorber. RS2H offers a shock absorber with scraper (-X2541) made to order.
  • Auto switches ship with the cylinder but are not assembled.
  • RS2H made to order: low resistive force shock absorber for lighter loads (-X2464, 50mm only) and lock release specification (-XC102), which unlocks the lever if a pallet moves backward into it.

Maintenance Parts

Replacement shock absorbers: RS2H-R50, RS2H-R63, RS2H-R80, RSH-R20, and RSH-R32. Seal kits: RS2H50D-PS, RS2H63D-PS, RS2H80D-PS (double acting and spring type) and RS2H50T-PS, RS2H63T-PS, RS2H80T-PS (single acting); RSH20D-PS, RSH32D-PS, RSH20T-PS, and RSH32T-PS. Grease pack: GR-S-010. Find them in Stopper Cylinder Parts.

Discontinued Heavy Duty Stoppers and RS2H Replacements

Discontinued SeriesSMC DiscontinuedReplacementNotes
RSH 50, 63, 80mmAug 2005RS2H, same boreMounting interchangeable. RSH80-40TM becomes RS2H80-40TM. RSH 20 and 32mm are still current.
RS1HAug 2012RS2HSame mounting pitch and height to roller center. RS2H is up to 22% lighter with a cylinder tube up to 9mm shorter.
RSA, RSA-X721Sep 2015RS2H-X2700, RS2H-X2701Made to order. Mounting interchangeable, but the cylinder tube is shorter. Contact us to confirm the full code.

Heavy Duty Stopper Cylinder FAQ

What is the difference between SMC RS2H and RSH?

RS2H covers 50, 63, and 80mm bore for heavy pallets, with SMC operating range charts up to 1,000 kg. RSH covers 20 and 32mm bore for lighter pallets, with charts up to 80 kg. Both are flange mounted with a roller lever, a dial-adjustable built-in shock absorber, and the same lock, cancel cap, and lever detection switch options.

What replaced the SMC RS1H stopper cylinder?

SMC replaced the RS1H with the RS2H in August 2012. The RS2H keeps the same mounting pitch and height from the mounting surface to the roller center, so it drops into existing RS1H installations. It is up to 22% lighter and has a cylinder tube up to 9mm shorter.

How do you adjust the shock absorber on an RS2H or RSH?

Loosen the M4 set screw, turn the adjustment dial to match the energy of the pallet, then retighten the set screw to 1.5 N·m. SMC recommends starting at the maximum resistance and reducing it until the pallet stops without impact or bounce.

Should I choose a resin or carbon steel roller?

Both series offer a resin roller (L) or a carbon steel roller (M) in the part number. SMC provides the two materials so the roller can be matched to the application and pallet surface. If you are replacing an existing stopper, match the roller code in the old part number.

Can the lever direction be changed after installation?

Yes. Loosening the guide rod frees the lever so it can be repositioned relative to the piping port. RS2H and RSH 32mm rotate in 90 degree steps, and RSH 20mm can be reversed 180 degrees.

Need help sizing a heavy duty stopper?

Send us the pallet weight, conveyor speed, and any current part number. Automation Distribution, an authorized SMC distributor, will confirm the bore, roller, and options, or the RS2H replacement for an older stopper.

Contact Automation Distribution