LMI Gocator 3500 Series High-Resolution 3D Snapshot Sensors
LMI Technologies
Capture an entire 3D scan in a single shot. No motion. No conveyor. No encoder. The Gocator 3210 is LMI's large-field-of-view 3D snapshot sensor, built for inspection of stationary parts and robot-mounted scanning applications where conventional laser profilers cannot work.
The Gocator 3210 is LMI Technologies' large-field-of-view 3D smart snapshot sensor - a fundamentally different 3D capture technology than the rest of the Gocator portfolio. Instead of scanning a laser line across a moving target, the 3210 projects a structured light pattern across a 100 x 154 mm field of view and uses dual stereo cameras to triangulate the full 3D scene in a single 4 Hz snapshot. No motion is required: the target stays still and the sensor captures the entire 3D point cloud in one frame. This makes the 3210 the right Gocator for stationary part inspection, robot-mounted scanning, pick-and-place applications, and any production environment where vibration would corrupt a motion-based laser scan. The 3210 is the current-generation Gocator 3200 Series snapshot sensor (B revision architecture), purpose-built for inline inspection of large automotive components, body assemblies, and complex multi-feature parts.
Most Gocator sensors are laser line profilers. They project a laser line across a target, capture one cross-section of 3D data, and rely on the target moving past the sensor (on a conveyor, under a robot, on a rotary stage) to build up a full 3D point cloud one slice at a time. This works perfectly for high-throughput inline inspection where motion is built into the production flow.
The Gocator 3210 is different. It projects a structured light pattern - a precisely shaped LED projection rather than a single line - across its entire field of view. Two cameras simultaneously image the structured pattern from different angles, and the sensor triangulates the full 3D scene from the deformation of the pattern across the target. Each scan captures a complete 3D dataset of the entire FOV in one shot, with no motion required.
| Use Snapshot (3210) When... | Use Line Profiler When... |
|---|---|
| Your target is stationary during inspection. | Your target moves past the sensor on a conveyor, under a robot, or on a stage. |
| A robot moves the sensor to the part for inspection. | The sensor is fixed and the part flows through its field of view. |
| Vibration in the environment would corrupt a motion-based laser scan. | Production speed requires the high scan rates of laser profilers (hundreds to thousands of profiles per second). |
| You need to inspect multiple features across a wide area in one scan. | You need maximum X or Z resolution for fine features. |
| No encoder, conveyor, or motion stage is available in the inspection cell. | Existing line motion provides the X dimension naturally. |
| Cycle time allows 0.25 to 5 seconds per scan. | Cycle time requires sub-second full-part capture. |
The 3210 is also fully Universal Robots certified for cobot-mounted applications - giving collaborative robots the ability to perform 3D inspection at every station along an assembly process without dedicated fixturing.
| Specification | Value |
|---|---|
| Capture Technology | Structured light with stereo camera triangulation |
| Imager Resolution | 2 megapixel (dual stereo cameras) |
| Light Source | Industrial blue LED, 465 nm, 10-year continuous operation life |
| Scan Rate | 4 Hz |
| Clearance Distance (CD) | 164 mm |
| Measurement Range (MR) | 110 mm |
| Field of View (Near) | 71 x 98 mm |
| Field of View (Far) | 100 x 154 mm |
| Repeatability Z | 4.7 microns |
| Resolution XY | 60 microns (close edge) to 90 microns (far edge) |
| VDI/VDE Accuracy | 35 microns |
| Interface | Gigabit Ethernet |
| Inputs | Differential encoder, trigger |
| Outputs | 2x digital output, RS-485 serial (115 kBaud), analog (4-20 mA) |
| Industrial Protocols | EtherNet/IP, PROFINET, Modbus, ASCII, native Gocator protocol |
| Input Voltage / Power | +24 to +48 VDC, 25 watts, ripple +/- 10% |
| Housing | Gasketed aluminum enclosure, IP67 rated |
| Dimensions (W x D x H) | 49 x 146 x 190 mm |
| Weight | 1.7 kg |
| Operating Temperature | 0 to 45 degrees C |
| Storage Temperature | -30 to 70 degrees C |
| Vibration Resistance | 10 to 55 Hz, 1.5 mm double amplitude in X, Y, Z, 2 hours per direction |
| Shock Resistance | 15 g, half sine wave, 11 ms, positive and negative for X, Y, Z directions |
The Gocator 3210 uses LED structured light - not a laser - so it does not carry a laser class designation. The 465 nm blue LED projector is eye-safe at normal working distances and does not require the laser safety controls associated with Class 2, 3R, or 3B laser sensors.
| Model | Architecture Revision | Light Source | Part Number |
|---|---|---|---|
| Gocator 3210 | B revision (current generation) | Blue LED, 465 nm | 313210B-01 |
Single-line laser sensors cannot capture a full 3D scene in a single shot - they only see one line at a time. To get a full 3D capture without motion, you need either a laser line that sweeps across the scene (which takes time and requires precise motion control) or a structured light approach that floods the entire scene with a pattern simultaneously.
The Gocator 3210 uses the second approach with an industrial blue LED projector at 465 nm. Unlike laser-based snapshot alternatives, the LED projector:
| Automotive Body Assembly The 3210 was engineered for inline inspection of large automotive components and body assemblies. Multi-feature inspection (gap, flush, hole position, weld presence) across a 154 x 100 mm field of view in a single 250 ms snapshot. |
Cylinder Head Inspection The compact form factor and tight configuration allow multiple 3210 sensors to inspect multiple cylinder heads on a single engine block simultaneously - a benchmark automotive engine plant application. |
| Robot-Mounted Inspection Universal Robots certified for cobot mounting. Mount the 3210 to a UR5e or UR10e end effector and the robot can move from station to station capturing 3D snapshots at every inspection point along an assembly process. |
Pick-and-Place Verification Snapshot capture is ideal for pick-and-place stations - the part arrives, the sensor captures, the robot acts. No conveyor motion to coordinate, no encoder feedback to manage. |
| Volume Measurement LMI's dedicated VolumeChecker solution uses the 3210 to measure part volume and shape features for engine blocks, machined castings, and complex assemblies where conventional gauging requires multiple sensors. |
Bin Picking and Robot Guidance Single-frame 3D capture gives robotic bin-picking systems the complete scene geometry they need to plan grasps. Combine with the GoPxL Anomaly Detector for combined picking and quality inspection. |
| Vibration-Sensitive Environments Stamping plants, near presses, near heavy machinery - environments where conveyor vibration would corrupt motion-based laser scans. The 3210's instantaneous snapshot is faster than the vibration period. |
Collaborative Workstations No laser safety classification means simpler integration into operator-accessible workstations where Class 3R or 3B laser sensors would require interlocks and access controls. |
Round out your Gocator 3210 deployment with factory-correct hardware available through Automation Distribution: LMI Cordsets for power, I/O, and Ethernet; the GoMax Smart Vision Accelerator for offloaded point cloud processing and AI inference; and the GoPxL Anomaly Detector for AI-based defect detection on snapshot 3D data.
The Gocator 3210 is LMI Technologies' large-field-of-view 3D smart snapshot sensor, used for inline inspection of large automotive components and body assemblies, cylinder head inspection, robot-mounted scanning on Universal Robots cobots, pick-and-place verification, volume measurement, bin picking and robot guidance, vibration-sensitive environments, and collaborative workstations. The 3210 captures a complete 3D point cloud of its 100 x 154 mm field of view in a single 250 ms snapshot - no motion required. View the Gocator 3210 at Automation Distribution.
A snapshot sensor captures the entire 3D field of view in a single frame, with no motion required. A laser line profiler captures one cross-section per scan and relies on the target moving past the sensor to build up a 3D point cloud. Snapshot sensors are the right choice when the target is stationary, when a robot moves the sensor to the part, or when vibration would corrupt a motion-based laser scan. Line profilers are the right choice for inline conveyor inspection where motion is built into the production flow and higher scan rates are required.
The 3210 needs to project a structured light pattern across its entire field of view, not just a single line. An industrial blue LED projector accomplishes this more effectively than a laser. The LED approach delivers four real advantages: 10-year continuous operation lifetime (versus laser diode lifetime measured in thousands of hours), no laser safety classification required (no interlocks, key controls, or posted warnings needed), uniform illumination across the entire FOV, and elimination of the laser speckle artifacts that complicate triangulation algorithms. The 465 nm blue wavelength is eye-safe at normal working distances.
No. The Gocator 3210 uses an industrial blue LED (465 nm) structured light projector, not a laser. It does not carry a laser class designation (Class 2, 3R, 3B) and does not require the laser safety controls associated with laser-based Gocator sensors. The LED is eye-safe at normal working distances, simplifying integration into collaborative cells and operator-accessible workstations.
The 3210 captures one complete 3D snapshot every 250 milliseconds (4 Hz). Each snapshot is a full 3D point cloud of the entire 100 x 154 mm field of view. This is much slower than laser line profilers (which can scan thousands of profile lines per second) but represents complete 3D data per scan rather than one slice per scan. For stationary part inspection and robot-mounted scanning, the 4 Hz rate is more than sufficient for most cycle time requirements.
Yes. The Gocator 3210 is certified for use with Universal Robots cobots through LMI's URCap integration. This allows direct mounting of the sensor on UR3e, UR5e, UR10e, or UR16e cobot end effectors with standard URCap programming - no custom driver development required. The 1.7 kg sensor weight is well within the payload capacity of all current UR cobot models.
Yes. Multiple 3210 sensors can be deployed for simultaneous multi-station inspection - for example, multiple cylinder heads on a single engine block, or multiple inspection points on a large automotive assembly. Standard Gocator multi-sensor networking handles synchronization, triggering, and data aggregation. Note that the GoMax accelerator supports only a single G3 snapshot sensor per GoMax unit - multi-snapshot deployments require either one GoMax per sensor or processing on the sensors themselves without acceleration.
Yes. The 3210 is in the G3 sensor family and is fully compatible with the GoPxL Anomaly Detector when accelerated by a GoMax. Train AI defect detection models on real production scan data, deploy onboard GoMax, and run inference on every snapshot. The combination is particularly powerful for automotive cosmetic inspection where the 3210's wide FOV and the Anomaly Detector's AI defect identification complement each other.
Automation Distribution's application engineers work directly with LMI Technologies to size snapshot sensor deployments for automotive inspection, robot-mounted scanning, and multi-station applications. Whether you are scoping a Universal Robots cobot cell, a multi-cylinder-head engine station, or a large body assembly inspection line, we will help you get the configuration right the first time.
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