Automating Efficiency in the Bakery Industry: Hack AG’s Success Story with Robotiq’s Palletizing Solution

In the world of bakery manufacturing, Hack AG, a renowned German family-owned business, faced the challenge of managing labor-intensive palletizing tasks while keeping up with high production demands. To alleviate worker fatigue and streamline processes, Hack AG turned to automation, adopting a flexible cobot palletizing solution from Robotiq.

The Challenge: Balancing Tradition with Modern Production Demands

Hack AG, based in Kurtscheid, Germany, is known for producing a wide variety of fresh and frozen bakery products. While the company blends traditional baking expertise with modern convenience, it struggled with the manual stacking of pallets. Workers faced significant physical strain, and the company required a flexible solution that could be easily integrated across multiple production lines without disrupting the workflow.

With a staggering 800 different SKUs handled daily, Hack AG needed an automation system that could not only improve operational efficiency but also reduce the physical burden on employees. Flexibility was key, as the company had diverse packaging lines that demanded constant mobility and adaptability.

The Solution: Robotiq’s Palletizing Solution

After careful consideration, Hack AG chose Robotiq’s Palletizing Solution, integrated with a Universal Robots platform. This decision was driven by the solution's exceptional mobility and ease of integration. The cobot palletizer could be moved between production lines in just over 8 minutes, making it ideal for Hack AG’s dynamic and diverse packaging processes.

The implementation process was smooth, with employees needing only one day of training to feel comfortable using the new system. This allowed Hack AG to quickly benefit from the flexibility, efficiency, and reduced labor intensity provided by Robotiq’s solution.

Key Benefits

1. Improved Employee Well-being: By reducing the physical demands of manual palletizing, the cobot solution significantly improved worker conditions. Employees could now focus on value-added tasks rather than repetitive and exhausting manual labor.

2. Operational Flexibility: The ability to move the cobot between production lines in just over 8 minutes allowed Hack AG to meet the varying demands of its production process. This increased flexibility enabled more dynamic product planning and improved process management.

3. Increased Productivity: The Robotiq Palletizing Solution allowed Hack AG to handle its extensive SKU range more efficiently, ultimately leading to higher productivity and improved workflow across its operations.

4. Quick Payback: Hack AG expects to see a payback period of just 14-16 months, underlining the profitability and effectiveness of the Robotiq solution. The rapid return on investment demonstrates the value of automation in driving operational efficiency and financial success.

A Transformational Partnership

Hack AG’s partnership with Robotiq has been a game-changer, transforming its palletizing process into a more efficient and worker-friendly system. The success of this project showcases the power of collaborative efforts between manufacturers and automation providers like Robotiq.

Robotiq’s Palletizing Solution has not only improved operational efficiency at Hack AG but has also created a more supportive and productive environment for the workforce. With a swift payback period and enhanced flexibility, Hack AG is poised for continued success in the bakery industry.

Unlock the Future of Automation with Robotiq

Interested in discovering how Robotiq’s Palletizing Solution can transform your operations? Contact us today at 1-888-600-3080 to learn how this flexible, innovative solution can streamline your business and boost productivity.