Factory Optimization with Machine Tending Robots

The most common usage of the term “machine tending” is loading and unloading a machine with parts or materials. Since those entering the workforce are becoming less and less interested in positions with this activity, more companies are installing robots to compensate for the smaller pool of potential operators.

A robot can insert raw material into a machine, initiate the activity, and remove the finished item once the activity is complete. The robot does not need to take a smoke break, use the bathroom or take personal calls. As long as it has raw material to insert and a place to put the finished parts, it works continuously. In industries where cycle time is of utmost importance, robots may be used for repetitive activities like emptying injection molding machines.

Machine Tending for Small and Medium Enterprises

Small and medium sized business may have smaller budgets with which to purchase a machine tending robot. Another hurdle is that smaller companies may have lower production volume where a robot that only performs one task would be a poor use of resources. Newer collaborative robots offer smaller operations and even departments within larger companies the flexibility to program the robot to a variety of tasks - all of which are easily stored in the robot for easy switching back and forth between tasks. With the use of easy hand-guided programming and adaptive grippers, even small businesses can take advantage of this technology.

Allowing the robot to do the manual, repetitive work allows the operator more opportunity for value-added tasks.

How much do machine tending robots cost?

Budgets of $25K-$50K

Choosing a robot arm and end-effector yourself is very easy. You can customize your setup with the appropriately sized robot arm and select an end-effector that will handle your materials. Wheeled carts are also available should you wish to easily add mobility to your robot and take full advantage of its capabilities.

Budgets of $50K+

Complete machine tending robot package solutions are also available for around $50,000. Automation Distribution offers a package that includes a mobile cart, mid-sized robot arm, gripper, camera and force sensor.

For either option, in-person robot training is included and a multi-step tutorial is also available online for free. Additionally, these robots take up very little space given that they are designed to work around people and don’t require the traditional safety guarding. The Universal Robots robot arm is easily programmed out of the box and can be ready to go in just a couple of hours.

Not sure what is the best solution for you? 

Schedule an on-site demo or stop by our collaborative robot happy hour on November 30. Also check out our forum and tell us what activities you would like to eliminate by adding a collaborative robot to your team.