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Solving Textile Handling Struggles with Horner PLCs

Dec 4th 2025

Solving Textile Handling Struggles with Horner PLCs

Manufacturers know the pressure—when textile handling lines stall from unreliable controls, productivity drops, quality suffers, and worries rise. Shriram Automation was stuck in this cycle, struggling with old systems that were complex, prone to failure, and stressful to manage. Their team needed a solution not just for machines, but for peace of mind and greater efficiency.​

Escaping Automation Anxiety

The typical industrial environment is demanding and filled with multi-tasking and data overload, which can overwhelm even the most seasoned professional. Shriram’s engineers lived with the strain: endless troubleshooting, unpredictable breakdowns, and the constant fear of costly mistakes. With traditional automation, teams faced high maintenance, confusing upgrades, and the risk of human error.​

Horner PLC: A Lifeline for Teams

The game-changer came with Horner’s all-in-one PLC. These modern controllers use integrated architecture: combining control, graphical HMI, remote I/O support, and versatile communications (Ethernet, CAN, Serial), all in a single, easy-to-use device. Horner’s OCS controllers can manage thousands of data points per second—far beyond human capability—automating precision tasks and tracking data for predictive maintenance and operational reviews.​

With Horner, installation and commissioning are quick, upgrades are simple, and there’s less room for error. The Cscape programming environment further streamlines configuration, making it approachable for users at all levels. Instead of constant juggling, engineers found time to innovate and maintain higher standards of safety and output.​

  • All-in-One Integration: Control, HMI, I/O, and networking in a compact package for easier management and fewer devices.

  • User-Friendly Design: Intuitive Cscape software, drag-and-drop programming, and simplified upgrades reduce time, errors, and complexity.

  • Enhanced Productivity: Automated data logging, remote monitoring, and predictive maintenance capabilities take operations to a new level.

  • Lower Maintenance and Improved Safety: Fewer breakdowns and safer processes mean more reliable production and peace of mind.

Customer Story: Relief and Renewal

Sunit Gupte of Shriram Automation summarizes the impact: “We’ve found the Horner PLC to be the best solution for our automation needs—it’s easy to use, incredibly durable, compact, and highly reliable. The all-in-one design simplifies our control systems without compromising on performance. Whether it’s for a small application or a complex machine, the Horner PLC delivers consistent results with minimal setup time. It’s truly a game-changer for anyone looking for a powerful yet user-friendly PLC solution”.​

Automation Success: Confidence Restored

With Horner controllers, teams move past the anxiety and complexity of old automation. Efficiency rises, errors drop, and safety improves, leaving professionals empowered to deliver better results every day. Horner’s user-friendly controls aren’t just a tool—they’re a foundation for building a smarter, safer manufacturing future.​

Ready to bring reliability and simplicity to your operations? Explore the Horner XL Prime Series or contact us to discuss how these innovative solutions can give your team the control and clarity they deserve.